Dawlish railway reopens in time for Easter holidays as Network Rail's 'orange army' wins its war with the elements: Damage to the railway at Dawlish in Devon

Friday 4 Apr 2014

Dawlish railway reopens in time for Easter holidays as Network Rail's 'orange army' wins its war with the elements

Region & Route:
National

The communities and businesses of south and west Devon and Cornwall were celebrating today as their rail link with the rest of the country was restored in time for the Easter holidays, following eight weeks of painstaking repairs to the storm-ravaged railway at Dawlish.

Mark Carne, chief executive, Network Rail, said: “Our army of engineers has done an amazing job of putting back together a railway that was ravaged by the elements. They have overcome every obstacle thrown at them, winning many battles along the way to restore this critical piece of the network, ahead of schedule, and in time for the Easter holidays.

“The biggest thanks must be reserved for passengers and local communities and businesses who have been hugely supportive and patient over the past two months as we worked flat-out to rebuild this vital rail link.

“Our focus now moves to the medium and long-term looking at what can be done at Dawlish to make the current coastal route more resilient and, by the autumn, understand what the best viable relief route might be.”

Network Rail’s army of 300-strong engineers, known locally as the ‘orange army’, has battled for over two months to overcome every obstacle thrown at it by Mother Nature; work that has included:

  • Building a temporary sea wall from 18 welded shipping containers to protect homes and engineers as they worked to repair a 100m breach at Riviera Terrace, Dawlish, following storms on 4 and 14 February
  • Rebuilt and fortified the breach with more than 6000 tonnes of concrete and 150 tonnes of steel
  • Removed 25,000 tonnes of collapsed cliff at Woodlands Avenue, Teignmouth, following a landslip on 4 March, using high pressure water canon, fire hoses, helicopter-borne water bombs, specialist roped access team and ‘spider’ excavators
  • Repaired dozens of other sites along a four mile stretch of coastal railway, clearing hundred of tonnes of debris and repairing over 600m of parapet wall
  • Rebuilt half of Dawlish station with a new platform, new canopy and repainting throughout with the finishing touches provided by TV gardener, Toby Buckland, and members of the ‘Friends of Dawlish station’
  • Installed over 13 miles of new cables, designed and installed a new temporary signalling system and replaced over 700m of track and ballast

David Cameron, Prime Minister, said: “This is a great day for the hard-working people of Dawlish, and for businesses and commuters across the South West whose lives have been turned upside down by the devastating loss of their train line. Back in February when I visited the town to see the damage for myself, I promised to do everything I could to get this vital artery back up and running as quickly as possible. I am delighted to say that promise has been delivered today. A promise which says that the South West is well and truly open for business.

“The impact of the extreme weather shows the importance of making our railways strong enough to weather any storm. That is why we announced a £31 million package of improvements and asked Network Rail to examine every option to ensure the resilience of this route, all part of our long-term economic plan to boost business and create more jobs in the region.”

Andy Crowley from AMCOrail, one of Network Rail’s key contractors, said: "It has been an incredible eight weeks. Everyone has pulled together and come up with so many innovative engineering solutions to solve some of the tremendous obstacles we've had to overcome. No-one will forget the great sense of family and belonging that has been built up over the last two months. The support from both the community and local businesses has been overwhelming."

Mark Hopwood, managing director for First Great Western, said: "The reopening of the railway line is good news for the South West and for our passengers. The railway plays a vital role in the prosperity of the region, and we are grateful to the hard work Network Rail and their teams have put in to get this line up and running as quickly a possible.

"Over the past two months we've put on thousands of extra buses and drafted in volunteers from FirstGroup companies across the UK to keep people moving. Throughout it all, our customers have been extremely patient and I would like to thank them for their support.”

Andy Cooper, managing director for CrossCountry, said: “Reopening the railway through Dawlish is a magnificent achievement and we are indebted to the ‘orange army’ for all they have done. We are also grateful to our customers for their patience and understanding over the last two months while the repair work took place.”

“All our services will be running as of today and we are already taking bookings for journeys from all over the country to destinations in Devon and Cornwall for Easter and summer and will do all we can to ensure people across the country know the region is again fully open for business.”

With the most critical phase of the restoration now completed and the line reopened, engineers will now move to the less critical phase that includes:

  • Fully restoring the signalling and electronic equipment – currently a normal service is running with some minor retiming owing to a temporary signalling solution being in place
  • Removing the shipping container temporary sea wall
  • Rebuilding Brunel’s original sea-wall at the breach site using original stone and craftsmen repairing
  • Restoring the public footpath on the seaward side of the sea wall so the much loved coastal path from Dawlish to Teignmouth can reopen
  • Rebuilding the ‘lost road’ at Riviera Terrace so residents cut off by the breach can fully return to their homes again

Tom Kirkham, Network Rail’s on-site engineer said: “The only reason we have been able to open the railway today is due to the monumental efforts of all the people who have worked night and day to meet the deadline.

“It has been a genuine team effort, from the guys installing the container breakwater during howling storms, the roped access teams scaling the cliffs to the track workers pushing all the way to cross the finishing line.

“We have had incredible support from outside groups, including the fire & rescue service, the police and the army all who have each contributed enormously. The local community’s support of the ‘orange army’ has been immense as has their patience and understanding. Dawlish, welcome back to your railway!”



Notes to editors

Further images of the damage and repairs at Dawlish can be found on the Network Rail media centre.

While work continues to full restore train services after the collapse of the sea wall at Dawlish and flooding of the Somerset levels, some services may be slightly retimed until the end of April. Please check before travelling at www.nationalrail.co.uk.

The beach walkways and footbridges from Boat Cove to Coastguards will also be reopend from Friday, although some walkways and beach access will still be restricted.

The main contractors forming the ‘orange army’ were (are):

  • Network Rail Infrastructure Projects (Western) – overall project lead
  • Network Rail Plymouth delivery unit – track repairs and resignalling
  • AMCOrail – principal contractor, main breach and Woodlands Ave landslip
  • BAM Nuttall – principal contractor, Dawlish Warren to Dawlish
  • Dyer & Butler – principal contractor, Smugglers Lane to Teignmouth
  • Sisk – Dalwish station repairs
  • Amey – signalling design
  • AmeyColas – track renewals at Woodlands Avenue landslip
  • TGP – design and consulting engineers

Others involved included: Teignmouth Marine Services, GT Jones, Sibelco, MJ Church, CANs Geotechnical, Hanson Concrete & Pre-cast, Chris Sedgeman Scaffolding, Total Rail Solutions, Professional Concrete Services, Lee Brothers, Devon and Somerset Fire and Rescue Service, the British Army, the Royal Marines; Aerial Technics and Lobster TV.

The repairs have cost around £35m.

Besides restoring the railway, the orange army has also made contributions by partnering with four outside catering vans to help raise cash for The Snooky Trust, Cancer Research, Bridge House, Help for Heroes and redrUK. Around £10,000 has been raised from the sale of food to railway workers on the construction sites.

Timeline of events:

  • 4/5 February: Seawall at Riviera Terrace collapsed, creating an 80m-wide crater on the railway and leaving the railway track hanging. Rail services between Exeter and Plymouth suspended
  • 6 February: Orange Army mobilised to clear debris from the main breach
  • 8 February: Steel containers installed to serve as temporary breakwater and spraycrete machines deployed
  • 11 February: Prime Minster visited to see the damage first-hand
  • 14/15 February: Second storm hit and caused further damage to the seawall, which became 100m wide. Secondary breaches and more landslips were found along the 3.7 mile stretch of railway
  • 17 February: First pour of concrete into main breach and more steel containers installed
  • 24 February: First set of pre-cast concrete foundation laid
  • 4 March: 25,000 tonnes landslip at Teignmouth
  • 17 March: Controlled landslip at Teignmouth began, first using high-powered hydrant from local fire services
  • 19 March: Rail task force set up to review the long-term strategy for the coastal route
  • 21 March: China Clay’s high-powered water cannons installed at Teignmouth to accelerate controlled landslip
  • 27 March: Track and ballast installed with repairs to train station completed
  • 29 March: First train – engineering ballast train – to travel over the breach area
  • 4 April: Rail services restored

The rail taskforce is led by Network Rail and includes the Department for Transport, the Environment Agency, First Great Western, Arriva Cross Country, Freight Operators, Peninsula Rail Officers Group, Heart of South West LEP, Plymouth City Council, Devon County Council, Cornwall County Council, Cornwall and Isles of Scilly LEP, Torbay Council and Somerset County Council.

The group will be steering the strategic review on the viability of three long-term options – retaining the coastal route; building a second line and re-routing the main line. Forecast sea level rises, passenger demand, the impact on communities and environmental, social and economic factors will be considered as part of the process, as well as examining engineering options to strengthen the sea wall. The group will also be informed by findings from a study which will examine five potential relief routes outside the coastal route.

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