Rock armour protecting the Settle-Carlisle line from Britain's topsy-turvy weather: Eden Brows Rock Armour

Wednesday 18 Oct 2017

Rock armour protecting the Settle-Carlisle line from Britain's topsy-turvy weather

Region & Route:
| North West & Central

Huge boulders are being used to protect Britain's best-loved railway from the storm-swollen torrents of the River Eden in Cumbria.

Running 70 metres above the river is the iconic Settle-Carlisle line, which was forced to close for more than a year in February 2016 after a 500,000-tonne landslip requiring the most complex and largest railway repair in Network Rail's history.

As part of the final phase of its £23m repair, Network Rail's orange army has packed 20,000 tonnes of "rock armour" into the banks of the River Eden to guard against erosion caused by future heavy rainfall.

Such erosion triggered last year's land slip at Eden Brows, just north of Armathwaite, near Carlisle. The line reopened in March this year after more than a year of work to secure a vast concrete track base into the steeply-sloping bedrock of the Eden gorge using 226 20-to-30-metre-long steel piles.

Now if the earth gives way at this location in future, the railway will not. With the railway secured, Network Rail have since installed rock armour for added resilience.

Martin Frobisher, managing director of Network Rail’s London North Western route, said: “The future of this vital economic artery through Britain’s most beautiful landscape is secure, thanks to the work of our brilliant orange army.

"With the major repair completed earlier this year, the rock armour gives this location a further layer of resilience against the increasingly topsy-turvy British weather."

In addition to the rock armour, silt booms and new drains have been installed into the foot of the embankment. This final phase of the Eden Brows repair is set to be completed in March 2018.

Notes to Editors

Eden Brows repair facts:

  • Tricky location: work site set-up required more than a mile of access roads across farmland.
  • Ground investigation: multiple boreholes drilled 30m deep on the embankment slope.
  • Challenge: a major engineering solution on a 70m embankment continuing to slip.
  • Expertise needed: geotechnical, structures, drainage and track designers.
  • Clearing the 70m slope of vegetation.
  • Excavating 4m below track level before installing piles.
  • 16,000 tonnes of spoil removed from site.
  • Installing a concrete guide wall to assist with piling works
  • 226 steel-cased piles. Laid end to end the piles would stretch more than 4km.
  • 1,300 cubic metres of concrete poured.
  • Installation of five sections of one metre-thick reinforced concrete slabs.
  • 3m retaining walls: 180-tonne steel reinforcement; 1,200m cubic metres of concrete.
  • Waterproofing of the slabs and walls and installation of new drainage.
  • Landscaping above the slabs: 6,000 tonne of stone; 3,000 tonnes of railway ballast.

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